Gabion box

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Gabion box

Gabion Box, also known as gabion cage, is a cage made of hexagonal mesh woven from metal wires.

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Product Description

Installation Instructions

Workshop photos

● Overview

Gabion Box is a durable, permeable, and flexible engineering structure widely used in slope stabilization, erosion control, and ecological protection. As a trusted China Gabion box Factory and Suppliers, we supply high-strength galvanized or PVC-coated wire gabion boxes that deliver long-term performance in diverse Gabion box Application scenarios.

● Features

1. High durability & corrosion resistance:Galvanized or PVC-coated wire ensures long service life in demanding Gabion box Application environments.

2. Excellent structural flexibility:Adapts to large deformations without cracking, ideal for unstable soils and slopes.

3. Permeable design:Prevents hydrostatic pressure buildup, maintaining long-term stability of retaining structures.

4. Economical engineering solution:Low material and installation cost; stones can be sourced locally.

5. Eco-friendly performance:Stone gaps support vegetation growth, improving ecological restoration and landscape integration.

6. Easy transport & installation:Foldable structure reduces shipping volume; can be assembled quickly on site.

● Specifications

metal coated metal wire	Wire diameter from 2.0mm to 4.0mm
PVC covered metal wire	Outside diameter is 3.0mm to 4.5mm
line of outer frame edge	Use wire one size thicker than hex wire for added strength and stability

● Applications

1. River bank protection:Controls water erosion and guides river flow in long-term Gabion box Application projects.

2. Coastal defense:Reinforces coastlines, ports, and seawalls against waves and tides.

3. Slope stabilization:Used on highways, railways, mountain slopes, and tunnel entrances to prevent landslides.

4. Landscape engineering:Supports greening projects, hillside stabilization, and ecological restoration.

5. Bridge & rockfall protection:Prevents falling rocks and stabilizes bridge foundations.

6. Flood control & diversion:Serves as flood cages, berm nets, spill dams, and flood diversion structures.

7. Soil retention structures:Ideal for retaining walls, roadbed reinforcement, and erosion control embankments.

● Installation & Maintenance

Gabion boxes are unfolded on site, assembled, secured, filled with stones, and sealed using spiral binders or lacing wires. In coastal or high-moisture areas, regular checks of wire coatings and joint tightness are recommended to ensure long-term structural stability. As a professional China Gabion box Factory and Suppliers, we can provide customized installation guidelines for varying geological conditions.

● Manufacturing Process

        Standard production follows a strict quality-controlled workflow:
        Wire rod → Wire drawing → Galvanizing / PVC coating → Machine weaving → Manual cutting & assembly → Inspection → Packaging → Delivery
        This process ensures consistent strength and reliability for all Gabion box Application projects.

● Conclusion

As a leading China Gabion box Factory and Suppliers, we deliver Gabion Box solutions known for corrosion resistance, long service life, structural flexibility, and broad engineering adaptability. Whether for erosion control, slope protection, or ecological restoration, our gabion boxes provide a dependable and sustainable choice.

● FAQ

Q1: How do Gabion Boxes perform in coastal or high-moisture locations?

A1:The corrosion-resistant coating ensures stable performance against tides, saltwater, and humidity, making them ideal for coastal defense and port engineering.

Q2: What is the typical service life of a Gabion Box?

A2:Depending on coating type and environment, service life ranges from 20–60 years. PVC-coated and galfan wires offer the best longevity.

● Preparation before installation and construction

1. Read the construction drawings and technical specifications in detail to clarify the layout, size and installation location of the gabion.

2. Conduct a detailed survey of the construction site, understand the geological conditions, environmental conditions and obstacles, and formulate a reasonable construction plan.

3. Prepare sufficient gabion cages, connectors, wires and other construction materials and tools, and strictly control the quality of the materials.

4. Organize a professional construction team and conduct necessary safety and technical training to ensure the smooth progress of construction.

● Gabion assembly and installation

1. According to the design requirements, assemble the various parts of the gabion cage to ensure that the connections are firm and not loose.

2. Use appropriate transportation tools to transport the assembled gabions to the construction site.

3. According to the construction drawings, install the gabions at the predetermined position to ensure that the gabions are placed flat and stable.

● Stone filling and reinforcement

1. Select stones that meet the requirements and ensure that the stone particle size is moderate, free of weathering and impurities.

2. Fill the gabion evenly with stones in layers, and properly compact each layer of stones after filling.

3. Use iron wires or connectors to reinforce the gabion to increase its overall stability and load-bearing capacity.

● Construction quality acceptance

1. During the construction process, conduct quality inspections on each process to ensure compliance with design requirements and technical specifications.

2. After the gabion installation is completed, conduct a comprehensive inspection to check the installation quality, stone filling and reinforcement effect of the gabion.

3. According to the acceptance specifications, evaluate and accept the installation and construction quality of gabion cages.

● Regular inspection and maintenance

1. Regularly inspect the gabions to see if they are damaged, deformed or displaced.

2. Clean the debris and dirt on the surface of the gabion to keep it clean and beautiful.

3. Tighten and replace the connectors and wires to ensure they are in good working condition.

● Avoid contact with harmful substances

1. During construction and maintenance, avoid using chemicals that may cause corrosion to the gabion.

2. It is prohibited to dump harmful substances or wastewater near the gabions to prevent damage to the gabions.

● Drainage facility settings

1. Set up appropriate drainage facilities near the gabions to ensure smooth drainage and prevent water accumulation from causing damage to the gabions.

2. Regularly check the operation of drainage facilities to ensure they are normal and effective.

● Safety marking and demarcation

1. Set up obvious safety warning signs at the construction site to remind construction workers to pay attention to safety.

2. Demarcate the construction area and prohibit irrelevant personnel from entering the construction site to ensure construction safety.

By following the above steps and precautions, the installation, construction and maintenance of gabion cages can be effectively completed to ensure that they can play a safe and stable role in protection and support.At the same time, it can also extend the service life of gabion cages, reduce maintenance costs, and improve the economic and social benefits of the project.

Workshop photos