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● Advantages of gabion cage:
1. Strong adaptability: able to adapt to various terrains and environmental conditions.
2. Strong water permeability: helps drainage and prevents damage to the structure due to water pressure.
3. Strong structural integrity: interconnected to form a whole, enhancing the stability of the structure.
4. Good durability: using high-quality steel wire, anti-corrosion treatment, long service life.
5. Low cost: The cost is relatively low, especially in places that require a lot of protection.
6. Beautify the environment: Filling the gaps between stones allows plants to grow and blend into the natural environment.
7. Maintain ecology: It is conducive to the restoration and protection of the ecological environment.
8. Convenient construction: easy to assemble and install, suitable for mechanized construction.
9. Easy to combine: can be freely combined as needed to adapt to different engineering needs.
● Application of gabion cage:
1. River protection projects: control and guide rivers and floods, and prevent river bank erosion.
2. Highway and railway subgrade engineering: stabilize the subgrade and prevent landslides and collapses.
3. Coastal port engineering: used for seaside defense and port reinforcement.
4. Municipal engineering: urban river management, landscape garden construction, etc.
5. Landscape garden engineering: used in landscape design and garden construction to enhance the aesthetic effect.
6. Geotechnical engineering: Stabilize the mountain and prevent rockfalls and debris flows.
7. Mountain protection projects: Prevent landslides and mountain collapses in mountainous areas.
8. Disaster management projects: flood fighting and disaster relief, preventing water and soil erosion.
9. Flood control projects: Build flood discharge dams and diversion dams to protect low-lying areas.
10. Landscape management project: beautify the environment and protect ecological balance.
● Specific uses of gabion cages:
1. Control and guide rivers and floods: used to regulate river channels and prevent river flooding.
2. Flood release dams and diversion dams: structures constructed for flood discharge and diversion.
3. Rock fall protection: Prevent mountain rocks from falling and protect the area below.
4. Prevent water and soil erosion: Protect the soil and prevent soil erosion.
5. Bridge protection: used to protect the bridge foundation and prevent water flow from scouring the bridge foundation.
6. Soil-reinforcement structure: used to reinforce soil and prevent landslides.
7. Coastal defense projects: protect the coastline and prevent wave erosion.
8. Port engineering: used for port construction and maintenance.
● Depending on the size and purpose of the cage, the diameter of the metal wire used varies:
Metal coated metal wire hexagonal mesh | Wire diameter is between 2.0mm and 4.0mm | ||
PVC covered metal wire woven gabion mesh | The outer diameter is between 3.0mm and 4.5mm | ||
line of outer frame edge | One gauge thicker than the hexagonal wire to enhance the overall strength of the structure. |
Production Process:
Raw material selection (wire rod) - cold drawing/galvanizing/plastic coating - machine weaving - manual shearing and assembly - product inspection - packaging and transportation - installation and maintenance
● Preparation before installation and construction
1. Understand the project requirements and construction drawings in detail, and clarify the layout, size and required quantity of gabion cages.
2. Conduct a survey of the construction site to confirm the geological conditions, environmental conditions and obstacles in the construction area.
3. Prepare the required construction materials and tools such as gabion cages, connectors, and iron wires.
4. Develop a construction plan, including construction sequence, staffing and safety measures.
● Cage assembly and placement
1. According to the design drawings, assemble the cage on a flat ground.
2. Ensure that the various parts of the cage are firmly connected, the corners are flat, and there is no distortion.
3. Use connectors and wires to fix the edges of the cage to enhance the overall stability of the cage.
4. According to the construction requirements, place the assembled cages in the designated position and order.
● Stone selection and filling
1. Select stone that meets the requirements. The stone should be hard, wear-resistant, non-weathered, and have moderate particle size.
2. Before filling the stone, lay a layer of gravel or fine sand as a cushion to increase the stability of the bottom of the cage.
3. Use appropriate tools and methods to evenly load the stones into the cage to avoid local bulges or excessive accumulation.
4. During the filling process, pay attention to controlling the density of the stone to ensure the overall stability and carrying capacity of the cage.
● Construction Notes
1. During the construction process, the construction drawings and specifications should be strictly followed, and the layout and size of the cage should not be changed at will.
2. Pay attention to protecting the integrity of the cage to avoid damage during transportation and installation.
3. For special construction areas, such as places with large slopes or unstable foundations, corresponding reinforcement measures should be taken.
● Post-construction inspection and adjustment
1. After the construction is completed, conduct a comprehensive inspection of the cage to ensure that there is no damage, deformation or displacement.
2. Check whether the connection parts of the cage are firm and reliable. If there is any looseness, tighten it in time.
3. As needed, fine-tune the position and height of the cage to ensure it meets the design requirements.
● Routine maintenance and upkeep
1. Check the cage regularly to see if there is any damage, deformation or corrosion.
2. Clean the debris and dirt on the surface of the cage to keep it clean and beautiful.
3. Regularly tighten and replace the connectors and wires to ensure they are in good working condition.
● Frequently asked questions and solutions
1. Cage damage: If damage is found, it should be repaired or replaced in time to avoid affecting the safety of the overall structure.
2. Cage shape inspection: For slightly deformed cages, reinforcement or adjustment methods can be used to repair them; for severely deformed cages, they should be replaced.
3. Loose connection parts: Tighten loose connection parts in time to ensure the stability of the cage.
● Safety construction and environmental protection requirements
1. During the construction process, relevant safety regulations and operating procedures should be followed to ensure personnel safety.
2. Construction workers should wear safety protective equipment, such as safety helmets, safety shoes, etc.
3. Obvious safety warning signs should be set up at the construction site, and effective isolation measures should be taken to prevent irrelevant personnel from entering the construction area.
4. Pay attention to protecting the environment and avoid environmental pollution caused by noise, dust, etc. during the construction process.
Through the above steps and precautions, the installation, construction and maintenance of gabion cages can be effectively completed to ensure the smooth progress of the project and the long-term stable operation of the cages.
● Advantages of gabion cage:
1. Strong adaptability: able to adapt to various terrains and environmental conditions.
2. Strong water permeability: helps drainage and prevents damage to the structure due to water pressure.
3. Strong structural integrity: interconnected to form a whole, enhancing the stability of the structure.
4. Good durability: using high-quality steel wire, anti-corrosion treatment, long service life.
5. Low cost: The cost is relatively low, especially in places that require a lot of protection.
6. Beautify the environment: Filling the gaps between stones allows plants to grow and blend into the natural environment.
7. Maintain ecology: It is conducive to the restoration and protection of the ecological environment.
8. Convenient construction: easy to assemble and install, suitable for mechanized construction.
9. Easy to combine: can be freely combined as needed to adapt to different engineering needs.
● Application of gabion cage:
1. River protection projects: control and guide rivers and floods, and prevent river bank erosion.
2. Highway and railway subgrade engineering: stabilize the subgrade and prevent landslides and collapses.
3. Coastal port engineering: used for seaside defense and port reinforcement.
4. Municipal engineering: urban river management, landscape garden construction, etc.
5. Landscape garden engineering: used in landscape design and garden construction to enhance the aesthetic effect.
6. Geotechnical engineering: Stabilize the mountain and prevent rockfalls and debris flows.
7. Mountain protection projects: Prevent landslides and mountain collapses in mountainous areas.
8. Disaster management projects: flood fighting and disaster relief, preventing water and soil erosion.
9. Flood control projects: Build flood discharge dams and diversion dams to protect low-lying areas.
10. Landscape management project: beautify the environment and protect ecological balance.
● Specific uses of gabion cages:
1. Control and guide rivers and floods: used to regulate river channels and prevent river flooding.
2. Flood release dams and diversion dams: structures constructed for flood discharge and diversion.
3. Rock fall protection: Prevent mountain rocks from falling and protect the area below.
4. Prevent water and soil erosion: Protect the soil and prevent soil erosion.
5. Bridge protection: used to protect the bridge foundation and prevent water flow from scouring the bridge foundation.
6. Soil-reinforcement structure: used to reinforce soil and prevent landslides.
7. Coastal defense projects: protect the coastline and prevent wave erosion.
8. Port engineering: used for port construction and maintenance.
● Depending on the size and purpose of the cage, the diameter of the metal wire used varies:
Metal coated metal wire hexagonal mesh | Wire diameter is between 2.0mm and 4.0mm | ||
PVC covered metal wire woven gabion mesh | The outer diameter is between 3.0mm and 4.5mm | ||
line of outer frame edge | One gauge thicker than the hexagonal wire to enhance the overall strength of the structure. |
Production Process:
Raw material selection (wire rod) - cold drawing/galvanizing/plastic coating - machine weaving - manual shearing and assembly - product inspection - packaging and transportation - installation and maintenance
● Preparation before installation and construction
1. Understand the project requirements and construction drawings in detail, and clarify the layout, size and required quantity of gabion cages.
2. Conduct a survey of the construction site to confirm the geological conditions, environmental conditions and obstacles in the construction area.
3. Prepare the required construction materials and tools such as gabion cages, connectors, and iron wires.
4. Develop a construction plan, including construction sequence, staffing and safety measures.
● Cage assembly and placement
1. According to the design drawings, assemble the cage on a flat ground.
2. Ensure that the various parts of the cage are firmly connected, the corners are flat, and there is no distortion.
3. Use connectors and wires to fix the edges of the cage to enhance the overall stability of the cage.
4. According to the construction requirements, place the assembled cages in the designated position and order.
● Stone selection and filling
1. Select stone that meets the requirements. The stone should be hard, wear-resistant, non-weathered, and have moderate particle size.
2. Before filling the stone, lay a layer of gravel or fine sand as a cushion to increase the stability of the bottom of the cage.
3. Use appropriate tools and methods to evenly load the stones into the cage to avoid local bulges or excessive accumulation.
4. During the filling process, pay attention to controlling the density of the stone to ensure the overall stability and carrying capacity of the cage.
● Construction Notes
1. During the construction process, the construction drawings and specifications should be strictly followed, and the layout and size of the cage should not be changed at will.
2. Pay attention to protecting the integrity of the cage to avoid damage during transportation and installation.
3. For special construction areas, such as places with large slopes or unstable foundations, corresponding reinforcement measures should be taken.
● Post-construction inspection and adjustment
1. After the construction is completed, conduct a comprehensive inspection of the cage to ensure that there is no damage, deformation or displacement.
2. Check whether the connection parts of the cage are firm and reliable. If there is any looseness, tighten it in time.
3. As needed, fine-tune the position and height of the cage to ensure it meets the design requirements.
● Routine maintenance and upkeep
1. Check the cage regularly to see if there is any damage, deformation or corrosion.
2. Clean the debris and dirt on the surface of the cage to keep it clean and beautiful.
3. Regularly tighten and replace the connectors and wires to ensure they are in good working condition.
● Frequently asked questions and solutions
1. Cage damage: If damage is found, it should be repaired or replaced in time to avoid affecting the safety of the overall structure.
2. Cage shape inspection: For slightly deformed cages, reinforcement or adjustment methods can be used to repair them; for severely deformed cages, they should be replaced.
3. Loose connection parts: Tighten loose connection parts in time to ensure the stability of the cage.
● Safety construction and environmental protection requirements
1. During the construction process, relevant safety regulations and operating procedures should be followed to ensure personnel safety.
2. Construction workers should wear safety protective equipment, such as safety helmets, safety shoes, etc.
3. Obvious safety warning signs should be set up at the construction site, and effective isolation measures should be taken to prevent irrelevant personnel from entering the construction area.
4. Pay attention to protecting the environment and avoid environmental pollution caused by noise, dust, etc. during the construction process.
Through the above steps and precautions, the installation, construction and maintenance of gabion cages can be effectively completed to ensure the smooth progress of the project and the long-term stable operation of the cages.