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● Overview
The lead wire gabion is a flexible, corrosion-resistant and highly permeable slope protection system designed to meet strict engineering performance requirements. Manufactured by an experienced China lead wire gabion factory and suppliers, it delivers strong resistance to erosion, earthquakes and water flow, making it ideal for water conservancy, soil conservation, highways, railways and marine engineering projects.
● Features
1. High durability & corrosion resistance - the lead wire gabion mesh structure offers long service life even under strong water flow and erosion.
2. Flexible double twist design - the double twist lead wire gabion mesh maintains stability under deformation, outperforming rigid or semi-rigid systems.
3. Excellent permeability - allows natural water drainage, reducing hydraulic pressure behind retaining structures.
4. Earthquake-resistant structure - the flexible mesh absorbs vibration and ground movement in seismic zones.
5. Cost-effective solution - lower installation and maintenance costs compared with traditional concrete structures.
6. Strong environmental adaptability - suitable for rivers, lakes, coastal zones and mountainous terrain.
Reliable quality control - supplied by a professional lead wire gabion mesh manufacturer with strict inspection standards.
● Specifications
| mesh | 60x80mm | 80x100mm | 100x120mm | 120*150mm | Can be customized according to specific needs |
| Wire diameter | Mesh: 2.0mm-4.0mm Edge wire: generally 0.5-1.0mm larger than mesh wire Binding wire: generally smaller than mesh wire, mostly 2.0mm-2.2mm | ||||
| Material | Electro-galvanizing: The maximum amount of zinc applied is 10g/m2, and the anti-corrosion property is poor. Hot-dip galvanizing: The maximum amount of zinc applied can reach 300g/m2, which has strong anti-corrosion properties Galfan (zinc-aluminum alloy): This type is divided into two materials, zinc-5% aluminum-mixed rare earth alloy steel wire, and zinc-10% aluminum mixed rare earth alloy steel wire, which has strong anti-corrosion properties. Plastic coating: PVC, PE plastic coating. Generally, PVC has a longer service life than PE. | ||||
● Applications
1. River bank protection:Prevents erosion,stabilizes embankments and maintains long-term hydraulic safety.
2. Coastal defense & marine engineering:Withstands waves, tides and saltwater corrosion with enhanced flexibility.
3. Slope stabilization for highways & railways:Reinforces embankments, prevents landslides and manages debris flow in transportation corridors.
4. Landscape engineering & ecological restoration:Allows vegetation growth while maintaining structural stability.
5. Water conservancy & soil conservation projects:Effective for reservoirs, channels and drainage systems requiring durable gabion solutions.
● Installation & Maintenance
Installation:
1. Prepare the foundation area and remove loose debris.
2. Assemble the lead wire gabion mesh units on-site and secure edges with binding wire.
3. Position gabion boxes and fill them with stones or other suitable materials.
4. Close and tie the lids tightly to ensure structural integrity.
5. Stack or connect multiple units depending on engineering design.
Maintenance:
1. In coastal or high-moisture areas, inspect coatings and joints regularly to ensure long-term corrosion resistance.
2. Remove sediment build-up and check for deformation after heavy rainfall or floods.
3. Replace damaged wires promptly to maintain project stability.
● Manufacturing Process
Wire rod selection→cold drawing→galvanizing or plastic coating→machine weaving→manual cutting & assembly→product inspection→packaging→ shipment.
This controlled process ensures consistent quality for lead wire gabion products supplied by a trusted China lead wire gabion factory and suppliers.
● Conclusion
The lead wire gabion combines flexibility, permeability and superior corrosion resistance, making it a reliable choice for river protection, coastal engineering, slope stabilization and large-scale soil conservation projects. With its long service life and low maintenance requirements, it remains one of the most efficient solutions in modern civil engineering.
● FAQ
Q1: What advantages does a lead wire gabion offer compared with traditional rigid structures?
A1: Lead wire gabions provide superior flexibility, permeability and erosion resistance, making them more suitable for seismic zones and areas with changing water levels.
Q2: Can your factory customize specifications for large engineering projects?
A2: Yes. As a professional lead wire gabion mesh manufacturer, we offer customization for wire diameter, mesh size, coating, gabion dimensions and structural design.
Q3: Is the double twist lead wire gabion mesh suitable for marine environments?
A3: Absolutely. The double twist lead wire gabion mesh performs well in marine and coastal environments due to its anti-corrosion properties and ability to dissipate wave energy.
● Preparation before installation
1. Read the construction drawings carefully to understand the specifications, dimensions and installation location of the gabion net.
2. Assess the geographical conditions and environmental factors of the construction site, and determine the construction difficulty and required resources.
3. Prepare the required construction equipment, tools and materials to ensure sufficient quantity and qualified quality.
4. Organize construction personnel to conduct technical briefings and safety training, and clarify construction tasks and safety responsibilities.
● Gabion installation steps
1. According to the design drawings, determine the installation location and boundaries of the gabion net.
2. Use measuring tools for positioning to ensure the installation position of the gabion net is accurate.
3. Expand the gabion net and fix it in the predetermined position to ensure that the mesh pieces are flat and the connection is firm.
4. Fill the interior of the gabion net with appropriate stones or soil, layer by layer, until the design height is reached.
5. Compact the filled gabion net to ensure overall stability.
● Construction precautions
1. During the installation process, ensure that the mesh pieces of the gabion mesh are firmly connected to avoid loosening or falling off.
2. When filling stones or soil, ensure that the filling is even and dense to avoid cavities or looseness.
3. Construction workers should wear safety protective equipment and abide by safe operating procedures to ensure construction safety.
● Regular inspection and maintenance
1. Check the gabion net regularly to observe its overall stability and integrity.
2. If the gabion net is found to be damaged, displaced or deformed, it should be repaired or replaced in time.
3. Check the status of the filling inside the gabion net. If loose stones or soil loss are found, they should be replenished and reinforced in time.
● Drainage and cleaning management
1. Make sure there is a good drainage system around the gabion net to avoid water damage to the gabion net.
2. Regularly clean the debris and dirt on the surface of the gabion net to keep it clean and beautiful.
● Avoid contact with harmful substances
1. The gabion net should avoid contact with chemical corrosive substances to avoid damage to it.
2. During construction and maintenance, environmentally friendly materials should be used and harmful chemicals should be avoided.
● Timely repair and replacement
1. Once the gabion net is found to be damaged or failed, it should be stopped immediately and repaired or replaced.
2. When repairing or replacing gabion nets, it should be carried out in accordance with the original design and construction requirements to ensure quality and safety.
●Safety training and operating specifications
1. Conduct regular safety training for construction and maintenance personnel to improve their safety awareness and operating skills.
2. Develop and comply with operating specifications to ensure safety and quality during construction and maintenance.
In summary, the installation, construction and maintenance of woven gabion nets is a comprehensive work, which requires full consideration of pre-construction preparations, installation steps, precautions, and subsequent inspection and maintenance.Only through careful construction and standardized management can the long-term stability and safety of gabion nets be ensured and their role in protecting and beautifying the environment effectively played.
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