Pavement Engineering Gabion Mesh

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Pavement Engineering Gabion Mesh

During use, road pavement will undergo inevitable losses over time. For example, if the road surface undergoes slight deformation, rutting, and wear under driving loads, it must be maintained and repaired in time to maintain normal performance and extend service life.Ignoring maintenance and only remediating serious damage will often cause greater losses. Due to heavy traffic volume and poor road foundation conditions, some road surfaces are difficult to maintain. Under the action of various load combinations, the road surface is prone to damage such as depression and cracking. Therefore, it is necessary to consider and control pavement damage factors in the pavement engineering gabion mesh to reduce the impact of damage and subsequent repair and maintenance costs.

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Product Description

Installation Instructions

Workshop Photos

● Overview

Pavement Engineering Gabion Mesh is an engineered reinforcement solution designed to control road cracking, settlement, and deformation caused by dynamic vehicle loads. Made from high-strength low-carbon steel wires or PVC-coated wires, the mesh provides durable structural support beneath pavement layers, helping stabilize weak foundations and extend service life. As a reliable option from a China Gabion Mesh Factory and Suppliers, it ensures long-term performance in road and pavement engineering.

● Features

1. High Structural Strength:Manufactured with 2.0–4.0 mm wires meeting ASTM and EN requirements, offering excellent tensile strength for demanding gabion mesh application scenarios.

2. Enhanced Corrosion Resistance:Metal coating weight ≥ 245 g/m² and optional PVC coating protect the mesh in high-moisture or coastal pavement environments.

3. Reinforced Ecological Grid Design:Perpendicular steel wires are inserted through the hinge sections to improve stability and resist settlement under heavy dynamic loads.

4. Durable Double-Twist Weaving:Twist length ≥ 50 mm, ensuring coating integrity during installation and long-term service.

5. Reliable Edge Wire Construction:Edge wire diameter is larger than mesh wire to increase overall durability and anti-deformation capability.

Pavement Engineering Gabion Net

● Applications

1. Road and Pavement Engineering:Controls cracking, rutting, and settlement caused by frequent truck traffic and dynamic loading.

2. Slope Stabilization:Used underneath embankments to reinforce weak soil layers and prevent sliding.

3. River Bank Protection:Functions as a foundation stabilization layer in hydraulic engineering.

4. Coastal Defense:Corrosion-resistant coatings make it suitable for marine or high-salt environments.

5. Landscape Engineering:Provides structural reinforcement for retaining walls and ecological restoration projects.

● Installation & Maintenance

Installation:

1. Prepare and level the base soil.

2. Lay the gabion mesh panels according to pavement design requirements.

3. Secure ecological grid reinforcement wires perpendicular to the weaving direction.

4. Overlap and connect panels using binding wire to ensure uniform stress distribution.

5. Cover with required pavement layers or aggregate base.

Maintenance:

1. In coastal or high-moisture areas, regularly inspect coating integrity to ensure long-term corrosion resistance.

2. Confirm load-bearing performance periodically in heavy truck traffic zones.

3. Replace any damaged sections promptly to maintain continuous reinforcement.

● Manufacturing Process

The Pavement Engineering Gabion Mesh is produced using a standardized process to ensure consistent quality:

Wire rod → Cold drawing / galvanizing / PVC coating → Mechanical weaving → Manual cutting & assembly → Strength & coating inspection → Packaging → Shipment

Throughout the process, strict coating weight and tensile strength checks ensure the product meets the requirements of gabion mesh application in pavement engineering.

● Conclusion

As a durable reinforcement solution, Pavement Engineering Gabion Mesh provides superior crack control, long service life, and reliable performance under dynamic vehicle loads. As a professional product from a trusted China Gabion Mesh Factory and Suppliers, it supports a wide range of civil, pavement, and environmental engineering projects with long-term stability.

● FAQ

Q1: What wire specifications are available for Pavement Engineering Gabion Mesh?

A1: The mesh typically uses 2.0–4.0 mm low-carbon steel wires with tensile strength ≥ 38 kg/m² and coating weight ≥ 245 g/m², suitable for heavy-duty gabion mesh application requirements.

Q2: How does the ecological grid structure improve pavement performance?

A2: Reinforcing wires are inserted perpendicular to the weaving direction, enhancing load distribution and controlling pavement cracking and settlement.

● Construction preparation and planning

Before installing and constructing gabion nets for pavement projects, sufficient construction preparations must be made and a detailed construction plan must be formulated.Construction preparation includes site investigation, material preparation, personnel organization, equipment deployment, etc.The construction plan should clearly define the construction objectives, process flow, safety measures, etc. to ensure the smooth progress of the construction process.

● Basic frame installation

The basic frame is the basis for the installation of gabion nets. Its stability and flatness are crucial to the installation quality of gabion nets. During the installation process of the basic frame, it is necessary to ensure that the frame position is accurate, the size meets the requirements, and appropriate connectors are used To fix.At the same time, the foundation must be compacted and tamped to improve its bearing capacity and stability.

● Gabion processing and filling

According to the construction plan, the gabion net is processed, including cutting, folding, connecting and other processes.During the processing, attention should be paid to controlling the size and accuracy to ensure that the shape and structure of the gabion net meet the design requirements. When filling stones, stones with hard texture and regular shapes should be used, and the principle of layered filling should be followed. Each layer is filled. After completion, compaction processing must be carried out to ensure the tightness and stability of the stones.

● Gabion net fixing and inspection

After the gabion net is filled, it needs to be fixed. The fixing method can use iron wires, connectors, etc. to connect and fix the gabion net with the basic frame or adjacent gabion nets. Periodically, ensure that the connection is firm and stable to prevent the gabion cage from being damaged. If the net is displaced or deformed, after the fixation is completed, a comprehensive inspection of the gabion net must be carried out to ensure that its integrity, stability and filling quality meet the requirements.

● Construction site safety requirements

During the installation and construction process of gabion nets for pavement projects, the safety requirements of the construction site should be strictly observed.This includes setting up obvious safety warning signs, wearing safety protective equipment, ensuring the safe operation of construction machinery and equipment, etc.At the same time, safety education and training for construction personnel should be strengthened to improve their safety awareness and operational skills.

● Regular inspection and maintenance

After the installation of the gabion net is completed, periodic inspection and maintenance work is required.The inspection includes the integrity of the gabion net, the fastening of the connectors, and the stability of the stone.Any problems found must be dealt with and repaired in a timely manner, such as replacing damaged mesh, tightening loose connections, etc.At the same time, the debris and dirt on the gabion net should be cleaned regularly to keep it clean and beautiful.

● Damage and loss handling

During the use of pavement engineering, gabion nets may be damaged or lost due to vehicle crushing, natural disasters and other reasons.Damaged gabions must be repaired or replaced in time to ensure the effectiveness of their protective functions.The lost stones must be replenished and fixed in time to prevent holes or collapse in the gabion net.

● Anti-corrosion and anti-pollution measures

In order to improve the durability of gabion nets, anti-corrosion and anti-pollution measures should be taken.Anti-corrosion measures can be achieved by applying anti-corrosion paint or installing a protective layer to enhance the corrosion resistance of the gabion net.Anti-pollution measures include setting up sewage collection systems and preventing the discharge of harmful substances to reduce pollution and erosion of gabion nets.

To sum up, the installation, construction and maintenance of gabion nets for pavement engineering involve many links and elements.Through the implementation of adequate construction preparations, reasonable foundation frame installation, precise gabion processing and filling, firm fixing and inspection, and strict safety requirements, the stability and protection of gabions in pavement engineering can be ensured. Effect.At the same time, regular inspection and maintenance, damage and loss treatment, and implementation of anti-corrosion and anti-pollution measures are also important guarantees to ensure long-term use and good results of gabion nets.

Workshop pictures