Gabion Mesh Roll

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Gabion Mesh Roll

Gabion mesh roll is made of corrosion-resistant, high-strength, and ductile low-carbon steel wire or PVC-coated steel wire through mechanical weaving. The box-shaped structure made of this mesh is called a gabion box. The diameter of the low-carbon steel wire used varies according to the engineering design requirements and ASTM and EN standards. It is generally between 2.0-4.0mm. The tensile strength of the gabion steel wire is not less than 38kg/m2, the weight of the metal coating is generally higher than 245g/m2, and the diameter of the gabion mesh roll edge line is generally larger than the diameter of the mesh wire. The length of the double-wire twisted part shall not be less than 50mm to ensure that the metal coating and PVC coating of the twisted part of the steel wire are not damaged.

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Product Description

Installation Instructions

Workshop photos

● Overview

The Gabion Mesh Roll is a durable double-twist or welded mesh solution engineered for construction, rockfall control and riverbank applications. Made from galvanized, Galfan or PVC-coated steel wires, it delivers high tensile strength, abrasion resistance and long service life. As a professional supplier in China Gabion Factory and Suppliers sector, we provide customizable opening sizes and roll dimensions for diverse engineering needs.

● Features

1. High tensile strength & structural stability - the double twist gabion mesh roll design enhances load-bearing performance for demanding engineering environments.

2. Superior corrosion resistance - available in galvanized, Galfan or PVC-coated steel gabion mesh roll options for long-term outdoor exposure.

3. Versatile manufacturing forms - woven, welded and reinforced types from an experienced Gabion Mesh Roll manufacturer.

4. Flexible dimensions - customizable opening sizes, widths and roll lengths to match varied construction layouts.

Reliable engineering support - ISO-certified production, SGS test report, and CAD/3D drawings for project bidding and design.

● Applications

1. River bank protection - as double twist gabion mesh roll layers for erosion control and slope armoring.

2. Coastal defense - used as mattresses and protective layers against wave impact and abrasion.

3. Slope stabilization - ideal for rockfall barriers, retaining structures and road mesh reinforcement.

4. Landscape engineering - forms gabion baskets, garden features and decorative retaining elements.

5. Infrastructure reinforcement - suitable for road mesh, tunnel protection and construction engineering bases.

● Installation & Maintenance

Installation:

1. Unroll the gabion mesh roll on a prepared, leveled surface.

2. Fix edges using tie wires or spirals depending on welded or double twist gabion mesh roll structure.

3. Anchor mesh to ground or frame, then fill with stones if used as gabion mattress or gabion basket.

4. Overlap adjacent rolls to maintain structural continuity.

Maintenance:

1. In coastal or high-moisture environments, inspect PVC-coated steel gabion mesh roll surfaces for coating wear.

2. Remove accumulated soil or vegetation that may hold moisture.

3. Repair damaged areas promptly using matching wire to maintain long-term stability.

● Manufacturing Process

Raw material selection → Wire drawing → Galvanized / Galfan / PVC coating → Double twist weaving or welding → Mesh cutting & rolling → Quality inspection (tensile & coating tests) → Packaging.

This controlled process ensures consistent quality across every Gabion Mesh Roll supplied by our professional China Gabion Factory and Suppliers.

● Conclusion

The Gabion Mesh Roll offers high strength, corrosion resistance and flexible installation for riverbank protection, slope stabilization and construction engineering. With durable materials such as galvanized and PVC-coated steel and options like double twist gabion mesh roll, it is a dependable choice for long-lasting erosion control and structural reinforcement.

● FAQ

Q1: What types of materials are available for your Gabion Mesh Roll?

A1: We provide galvanized steel wire, Galfan wire and PVC-coated steel gabion mesh roll options, suitable for environments requiring enhanced corrosion resistance.

Q2: Can you customize the mesh size and roll dimensions?

A2: Yes. As an experienced Gabion Mesh Roll manufacturer, we customize mesh openings (60×80 mm, 80×100 mm, etc.), roll widths (2–3 m) and lengths (30–50 m).

● Preparation before installation

1. Read the construction drawings carefully to understand the specifications, dimensions and installation location of the gabion net.

2. Assess the geographical conditions and environmental factors of the construction site, and determine the construction difficulty and required resources.

3. Prepare the required construction equipment, tools and materials to ensure sufficient quantity and qualified quality.

4. Organize construction personnel to conduct technical briefings and safety training, and clarify construction tasks and safety responsibilities.

● Gabion installation steps

1. According to the design drawings, determine the installation location and boundaries of the gabion net.

2. Use measuring tools for positioning to ensure the installation position of the gabion net is accurate.

3. Expand the gabion net and fix it in the predetermined position to ensure that the mesh pieces are flat and the connection is firm.

4. Fill the inside of the gabion net with appropriate stones or soil, layer by layer, until the design height is reached.

5. Compact the filled gabion net to ensure overall stability.

● Construction precautions

1. During the installation process, ensure that the mesh pieces of the gabion mesh are firmly connected to avoid loosening or falling off.

2. When filling stones or soil, ensure that the filling is even and dense to avoid cavities or looseness.

3. Construction workers should wear safety protective equipment and abide by safe operating procedures to ensure construction safety.

● Regular inspection and maintenance

1. Check the gabion net regularly to observe its overall stability and integrity.

2. If the gabion net is found to be damaged, displaced or deformed, it should be repaired or replaced in time.

3. Check the status of the filling inside the gabion net. If loose stones or soil loss are found, they should be replenished and reinforced in time.

● Drainage and cleaning management

1. Make sure there is a good drainage system around the gabion net to avoid water damage to the gabion net.

2. Regularly clean the debris and dirt on the surface of the gabion net to keep it clean and beautiful.

● Avoid contact with harmful substances

1. The gabion net should avoid contact with chemical corrosive substances to avoid damage to it.

2. During construction and maintenance, environmentally friendly materials should be used and harmful chemicals should be avoided.

● Timely repair and replacement

1. Once the gabion net is found to be damaged or failed, it should be stopped immediately and repaired or replaced.

2. When repairing or replacing gabion nets, it should be carried out in accordance with the original design and construction requirements to ensure quality and safety.

●Safety training and operating specifications

1. Conduct regular safety training for construction and maintenance personnel to improve their safety awareness and operating skills.

2. Develop and comply with operating specifications to ensure safety and quality during construction and maintenance.

In summary, the installation, construction and maintenance of woven gabion nets is a comprehensive work, which requires full consideration of pre-construction preparations, installation steps, precautions, and subsequent inspection and maintenance.Only through careful construction and standardized management can the long-term stability and safety of gabion nets be ensured and their role in protecting and beautifying the environment effectively played.

Workshop photos