Zinc-aluminum Alloy Gabion Production Process

       1. Raw material selection and preparation
       The selection of raw materials for zinc-aluminum alloy gabion mesh is the first step to ensure product quality.We mainly use high-quality steel wire as the base material, which has excellent tensile strength and corrosion resistance.At the same time, we will also select steel wires of different diameters and materials according to production needs to meet the production of gabion nets of different specifications and uses. During the preparation stage, we will conduct strict inspections of the steel wires to ensure that they are free of damage, rust, and size. precise.For unqualified steel wires, we will screen and reject them to ensure the smooth progress of the subsequent production process.

       During the preparation phase, we conduct rigorous inspections of the wires to ensure they are free of damage, rust, and have accurate dimensions.We will screen and reject unqualified steel wires to ensure the smooth progress of the subsequent production process.

       2. Hot-dip galvanizing treatment of steel wire

       In order to improve the corrosion resistance of steel wires, we will hot-dip galvanize the steel wires.During this process, the steel wire will be immersed in molten zinc, causing a chemical reaction between the zinc liquid and the surface of the steel wire to form a tight zinc layer.The steel wire treated in this way not only has better corrosion resistance, but also enhances its bonding force with the alloy layer.

       3. Adjustment of alloy composition

       In the production of zinc-aluminum alloy gabion mesh, the adjustment of alloy composition is one of the key links.We will accurately control the ratio of zinc, aluminum and other elements in the alloy based on the product's performance requirements and usage environment.Through scientific formula and process control, we can obtain zinc-aluminum alloy materials with excellent properties.

        4. Machinery and equipment preparation

       The preparation of machinery and equipment is an important part of the production process.We will perform maintenance and upkeep on production equipment in advance to ensure that it is in good working order.At the same time, we will also reasonably arrange the use time of equipment and staffing according to the production plan to ensure production efficiency and quality.

       5. Double twisted hexagonal weaving

       Double twisted hexagonal weaving is the core technology of zinc-aluminum alloy gabion mesh.In this process, we will use professional mesh weaving equipment to weave hot-dip galvanized steel wires into a predetermined hexagonal structure.Through precise process control and strict quality management, we can obtain gabion mesh products with stable structure and accurate dimensions.

       6. Reinforcement of cage structure

       In order to improve the load-bearing capacity and stability of the gabion net, we will also strengthen the cage structure.Specific methods include increasing the horizontal and vertical support rods of the cage and reinforcing key parts.These measures can effectively improve the overall performance of gabion nets and make them better adapt to various complex environments.

       7. Thickening of edge wires

       The edge wire is an important part of the gabion mesh and has a vital impact on the stability and durability of the product.Therefore, we will thicken the edge wire to improve its strength and corrosion resistance.By thickening the edge wires, we can further enhance the structural stability and service life of the gabion mesh.

       8. Quality inspection and certification

       At the final stage of the production process, we conduct strict quality testing and certification of gabions.We will conduct a comprehensive inspection of the size, structure, performance and other aspects of the product in accordance with relevant standards and specifications.Only products that have passed strict quality testing and certification can be recognized as qualified zinc-aluminum alloy gabion mesh products and put on the market for customer use.

       Through the above eight aspects of process introduction, we can understand that the production process of zinc-aluminum alloy gabion mesh is a rigorous and complex process.Only by strictly following the production process and continuously improving the production process and product quality level can we produce high-quality, high-performance zinc-aluminum alloy gabion mesh products to meet customer needs and market competition.